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光伏玻璃成品缺陷檢測機
瀏覽器自帶分享功能也很好用哦~光伏玻璃缺陷檢測系統用于在線檢測太陽能超白壓延玻璃缺陷,對深加工后玻璃的表面、絲印、邊部缺陷進行檢測,具有建立質量標準,對玻璃產品進行分類處理,快速識別缺陷源提高成品率，實時推送產能、良率、缺陷統計等數據,便于高效管理及決策(選裝服務)等優點。
產品詳情
應用領域
光伏玻璃缺陷檢測系統用于在線檢測太陽能超白壓延玻璃缺陷,對深加工后玻璃的表面、絲印、邊部缺陷進行檢測,具有建立質量標準,對玻璃產品進行分類處理,快速識別缺陷源提高成品率，實時推送產能、良率、缺陷統計等數據,便于高效管理及決策(選裝服務)等優點。
主要特點
絲印檢測，鍍膜表面檢測，邊部檢測一體機，在線切換，不用切換軟件即可實現檢測；
升級深度學習算法模型3.0，提高了開口泡，特別是小結石分類準確率，具備檢測邊部的缺陷；
升級了鍍膜檢測功能，對漏鍍，滴液，色斑，光面水印等缺陷檢出有很大的提高；
升級絲印玻璃孔缺陷檢測功能，對孔崩邊異常、未落孔等缺陷檢出有很大的提高；
絲印玻璃除了絲印缺陷外，對臟污，劃傷類缺陷檢測能力達到90%；同時對玻璃缺邊，缺角也可以進行檢測；
邊角雙模組6相機方案，對玻璃倒角、崩邊和崩角等異常檢出很好（有絕對優勢）；
系統采用分時成像系統：3個光源，采用11場拍照，同一缺陷最終生成5張圖來識別缺陷分類和檢測準確性(有絕對優勢)。
主要參數
| 適用玻璃品種 Applicable glass types | 太陽能超白壓花玻璃/壓延玻璃 Solar ultra-clear/patterned glass |
| 玻璃寬度 Glass width | 1500mm(可定制) 1500mm (customizable) |
| 檢測產品類型 Test product type | 太陽能雙層、單層鍍膜/絲印玻璃 Solar double-layer, single-layer coated/screen printing glass |
| 玻璃線速度 Glass linear speed | ≤ 45m/min(檢測工位輥道) ≤ 45m/min (detection station roller table) |
| 前后玻璃最小間距 Minimum distance | 400mm |
| 工作方式 Working method | 連續24小時運行 24 hours continuous operation |
| 玻璃厚度 Glass thickness | 1 - 6mm |
| 檢測工位輥道高度 Detection station roller height | 950±50mm (可定制高度) 950±50mm (customizable) |
| 表面缺陷視覺檢測系統技術指標 Technical indicators of surface defect visual detection system | |||
| 檢測指標 Detection indicators | 缺陷類型 Defect type | 缺陷指標 Defect indicators | 備注 Remarks |
| 表面缺陷類型/規格 Surface defect type/specification | 氣泡 Bubble | 長度≥1mm, 且寬度≥0.5mm length ≥1mm, and width≥0.5mm | |
| 開口泡 Open bubble | 長度≥1mm, 且寬度≥0.5mm length ≥1mm, and width≥0.5mm | ||
| 結石/夾雜 Stones/impurity | 寬度≥0.5mm, 長度≥0.5mm Width≥0.5mm, Length≥0.5mm | ||
| 漏鍍 Missed coating | 面積≥5mm×5mm area ≥5mm×5mm | ||
| 缺邊、缺角 Missed edge/missed corner | 面積≥3mm×3mm area ≥3mm×3mm | 優點 Advantage | |
| 漏鍍 Missed coating | 面積≥5mm×5mm area ≥5mm×5mm | ||
| 明顯的鍍膜類缺陷,膜面,濺液點等 Obvious coating defects, coating surface, splash points, etc. | 對比度>30DN, 長*寬≥1.5mm×1.5mm, 具備檢測能力 Contrast >30DN, length×width ≥1.5mm×1.5mm, with detection capability | 優點 Advantage | |
| 劃傷、臟污類缺陷 Scratches and dirt defects | 劃傷類缺陷 Scratch defects | 長度≥5mm且寬度≥0.2mm, 面積≥3mm×3mm Length ≥5mm and width≥0.2mm, area ≥3mm×3mm | 檢出率≥90% Detection rate≥90% |
| 臟污類缺陷 Dirt defects | 長度≥5mm且寬度≥0.2mm, 面積≥3mm×3mm Length ≥5mm and width≥0.2mm, area ≥3mm×3mm | 檢出率≥90% Detection rate≥90% | |
| 綜合漏率 Comprehensive leakage rate | 所有缺陷綜合漏檢率≤0.5%, (除點狀劃傷、線狀劃傷、線狀臟污、點狀臟污外) The comprehensive miss detection rate of all defects is ≤0.5% (except for dot scratches, linear scratches, linear dirt, and dot dirt) | ||
| 誤檢率 False detection rate | 所有缺陷誤檢率≤0.5%, (除點狀劃傷、線狀劃傷、線狀臟污、點狀臟污外) The false detection rate of all defects is ≤0.5% (except for dot scratches, linear scratches, linear dirt, and dot dirt) | ||
| 分類準確率 Classification accuracy | 分類準確率=分類正確的缺陷/檢驗缺陷總數量 Classification accuracy = correctly classified / total number of detection defects | ||
| 氣泡:長度≥2mm, 且寬度≥0.5mm分類準確率≥98% Bubbles: length ≥2mm, and width ≥0.5mm, classification accuracy ≥98% | |||
| 氣泡、結石:長度≥1mm, 且寬度≥1mm 分類準確率≥98% Bubbles and stones: length ≥1mm, and width ≥1mm, classification accuracy ≥98% | |||
| 劃傷、臟污:長度≥5mm, 寬度≥0.2mm或面積≥3mm×3mm, 分類準確率≥90% Scratches and dirt: length ≥5mm, width ≥0.2mm or area ≥3mm×3mm, classification accuracy ≥90% | |||
| 背板絲印玻璃缺陷檢測系統技術指標 Technical specifications of back cover glass screen printing glass defect detection system | ||
| 檢測指標 Detection indicators | 缺陷類型 Defect type | 缺陷規格 Defect specifications |
| 絲印缺陷類型/規格 Screen printing defect type/specification | 缺印、漏印 Missing printing, leakage print | 漏印(針孔最小尺寸≥0.5mm):直徑≥1.0mm (小尺寸漏印缺陷具有聚合功能) Missing printing (minimum pinhole size ≥0.5mm): diameter ≥1.0mm (small size missing printing defects have aggregation function) |
| 多印、溢出 overprinting, overflow | 直徑≥1.5mm Diameter ≥1.5mm | |
| 斑紋、銹跡、脫層 speckle, rust, delamination | 寬≥1mm, 長≥1mm width ≥1mm, length ≥1mm | |
| 鋸齒 zigzag | 寬≥0.5mm, 長≥3mm width ≥0.5mm, length ≥3mm | |
| 絲印偏移 screen printing offset | 偏移量≥1mm offset ≥1mm | |
| 絲印有無、絲印正反面、正負極 Whether or not the screen printing is printed, the front and back sides, the positive and negative polarity | 網版裝反導致的絲印圖案反印 The screen printing pattern is reversed due to the reverse installation of the screen. | |
| 絲印玻璃位置偏差 Screen printing glass position deviation | 孔位偏差 Hole position deviation | ±1mm |
| 孔徑偏差 Hole aperture deviation | ±0.5mm | |
| 孔周崩邊 Edge chipping around the hole | 長度≥0.5mm, 寬度≥0.5mm, 深≥0.5mm length ≥0.5mm, width ≥0.5mm, depth ≥0.5mm | |
| 孔未穿/未打孔 Unthrough holes/unfinished holes | 可檢出,孔未打穿報警提示功能 Can be detected, with hole not drilled with alarm prompt function | |
| 印刷整體偏移 Overall printing offset | 具備印刷整體偏移的檢測功能, 偏移≥±1mm可檢出 It has the detection function of overall printing offset, offset ≥±1mm can be detected | |
| 檢測玻璃的壓紋面方向Detection direction for embossed surface of the glass | 檢測玻璃的壓紋面朝上還是朝下Detect whether the embossed surface of the glass is facing up or down | 有即檢出Detects if it is present. |
| 尺寸缺陷類型/規格 Dimensional defect type/specification | 寬度尺寸檢測 Width dimension detection | ±1mm |
| 倒角檢測 Chamfered detection | ±1mm | |
| 非絲印缺陷規格 Specifications for non-screen printing defects | 氣泡 Bubble | 長度>3mm且寬度>0.3mm 核心尺寸≥0.5mm length >3mm and width>0.3mm, core size≥0.5mm |
| 結石 Stone | 長>1.5mm 核心尺寸≥0.5mm length >1.5mm, core size≥0.5mm | |
| 劃傷, 臟污 Scratches, dirt | 長度≥5.0mm, 寬度≥0.2mm, 深度≥0.15mm 檢出率>90% length ≥5.0mm, width ≥0.2mm, depth ≥0.15mm Detection rate >90% | |
| 其他缺陷 Other defects | 其他缺陷、夾雜物可檢出, 不做技術指標要求 Other defects and impurities can be detected, and no technical specifications are required. | |
| 綜合漏檢率 Comprehensive missed detection rate | 綜合漏檢率 ≤ 0.5% (漏檢數量/產品總數) Comprehensive missed detection rate ≤ 0.5% (number of missed detections/total number of products) | |
| 誤檢率 False detection rate | 誤檢率 ≤ 0.5% (誤檢數量/產品總數) False detection rate ≤ 0.5% (number of false detections/total number of products) | |
| 邊角缺陷視覺檢測系統 Corner defect visual detection system | ||
| 檢測指標 detection indicators | 缺陷類型 Defect type | 缺陷規格 Defect specifications |
| 磨邊缺陷類型/ 規格/檢出率 Edge grinding defect type/ specification/detection rate | 崩邊 corner chipping | 寬度≥1mm、長度≥1mm，深度≥1/3玻璃厚度mm， width ≥1mm, length ≥1mm, depth ≥1/3 glass thicknessmm |
| 崩角 Focal edge | 寬度≥1mm、長度≥1mm，深度≥1/3玻璃厚度mm width ≥1mm, length ≥1mm, depth ≥1/3 glass thicknessmm | |
| 焦邊 Focal edge | 寬度≥1mm、長度≥1mm width ≥1mm, length ≥1mm | |
| 亮邊（漏底） Bright edge (leaky bottom) | 寬度≥1mm、長度≥1mm width ≥1mm, length ≥1mm | |
| 安全角（倒角） Safe corner (chamfering) | 2 - 4mm；缺角、直角有即檢出 2 - 4mm; missing corners and right angles will be detected immediately | |
| 機械功能 Mechanical function | 邊檢3D組件模組寬度采用伺服控制，根據生產需求可以軟件設置寬度 The width of the edge detection 3D component module is controlled by servo, and the width can be set by software according to production needs. | |
| 漏檢率 Missed detection rate | 漏檢率≤0.5%（漏檢數量/生產總數） Missed detection rate ≤ 0.5% (number of missed detection/total number of glass) | |
| 誤檢率 False detection rate | 誤檢率≤0.5%（誤檢數量/生產總數） False detection rate ≤ 0.5% (number of false detection/total number of glass) | |
實例效果
光伏玻璃成品缺陷檢測機
光伏玻璃缺陷檢測系統用于在線檢測太陽能超白壓延玻璃缺陷,對深加工后玻璃的表面、絲印、邊部缺陷進行檢測,具有建立質量標準,對玻璃產品進行分類處理,快速識別缺陷源提高成品率，實時推送產能、良率、缺陷統計等數據,便于高效管理及決策(選裝服務)等優點。
18664919993
產品詳情
應用領域
光伏玻璃缺陷檢測系統用于在線檢測太陽能超白壓延玻璃缺陷,對深加工后玻璃的表面、絲印、邊部缺陷進行檢測,具有建立質量標準,對玻璃產品進行分類處理,快速識別缺陷源提高成品率，實時推送產能、良率、缺陷統計等數據,便于高效管理及決策(選裝服務)等優點。
主要特點
絲印檢測，鍍膜表面檢測，邊部檢測一體機，在線切換，不用切換軟件即可實現檢測；
升級深度學習算法模型3.0，提高了開口泡，特別是小結石分類準確率，具備檢測邊部的缺陷；
升級了鍍膜檢測功能，對漏鍍，滴液，色斑，光面水印等缺陷檢出有很大的提高；
升級絲印玻璃孔缺陷檢測功能，對孔崩邊異常、未落孔等缺陷檢出有很大的提高；
絲印玻璃除了絲印缺陷外，對臟污，劃傷類缺陷檢測能力達到90%；同時對玻璃缺邊，缺角也可以進行檢測；
邊角雙模組6相機方案，對玻璃倒角、崩邊和崩角等異常檢出很好（有絕對優勢）；
系統采用分時成像系統：3個光源，采用11場拍照，同一缺陷最終生成5張圖來識別缺陷分類和檢測準確性(有絕對優勢)。
主要參數
| 適用玻璃品種 Applicable glass types | 太陽能超白壓花玻璃/壓延玻璃 Solar ultra-clear/patterned glass |
| 玻璃寬度 Glass width | 1500mm(可定制) 1500mm (customizable) |
| 檢測產品類型 Test product type | 太陽能雙層、單層鍍膜/絲印玻璃 Solar double-layer, single-layer coated/screen printing glass |
| 玻璃線速度 Glass linear speed | ≤ 45m/min(檢測工位輥道) ≤ 45m/min (detection station roller table) |
| 前后玻璃最小間距 Minimum distance | 400mm |
| 工作方式 Working method | 連續24小時運行 24 hours continuous operation |
| 玻璃厚度 Glass thickness | 1 - 6mm |
| 檢測工位輥道高度 Detection station roller height | 950±50mm (可定制高度) 950±50mm (customizable) |
| 表面缺陷視覺檢測系統技術指標 Technical indicators of surface defect visual detection system | |||
| 檢測指標 Detection indicators | 缺陷類型 Defect type | 缺陷指標 Defect indicators | 備注 Remarks |
| 表面缺陷類型/規格 Surface defect type/specification | 氣泡 Bubble | 長度≥1mm, 且寬度≥0.5mm length ≥1mm, and width≥0.5mm | |
| 開口泡 Open bubble | 長度≥1mm, 且寬度≥0.5mm length ≥1mm, and width≥0.5mm | ||
| 結石/夾雜 Stones/impurity | 寬度≥0.5mm, 長度≥0.5mm Width≥0.5mm, Length≥0.5mm | ||
| 漏鍍 Missed coating | 面積≥5mm×5mm area ≥5mm×5mm | ||
| 缺邊、缺角 Missed edge/missed corner | 面積≥3mm×3mm area ≥3mm×3mm | 優點 Advantage | |
| 漏鍍 Missed coating | 面積≥5mm×5mm area ≥5mm×5mm | ||
| 明顯的鍍膜類缺陷,膜面,濺液點等 Obvious coating defects, coating surface, splash points, etc. | 對比度>30DN, 長*寬≥1.5mm×1.5mm, 具備檢測能力 Contrast >30DN, length×width ≥1.5mm×1.5mm, with detection capability | 優點 Advantage | |
| 劃傷、臟污類缺陷 Scratches and dirt defects | 劃傷類缺陷 Scratch defects | 長度≥5mm且寬度≥0.2mm, 面積≥3mm×3mm Length ≥5mm and width≥0.2mm, area ≥3mm×3mm | 檢出率≥90% Detection rate≥90% |
| 臟污類缺陷 Dirt defects | 長度≥5mm且寬度≥0.2mm, 面積≥3mm×3mm Length ≥5mm and width≥0.2mm, area ≥3mm×3mm | 檢出率≥90% Detection rate≥90% | |
| 綜合漏率 Comprehensive leakage rate | 所有缺陷綜合漏檢率≤0.5%, (除點狀劃傷、線狀劃傷、線狀臟污、點狀臟污外) The comprehensive miss detection rate of all defects is ≤0.5% (except for dot scratches, linear scratches, linear dirt, and dot dirt) | ||
| 誤檢率 False detection rate | 所有缺陷誤檢率≤0.5%, (除點狀劃傷、線狀劃傷、線狀臟污、點狀臟污外) The false detection rate of all defects is ≤0.5% (except for dot scratches, linear scratches, linear dirt, and dot dirt) | ||
| 分類準確率 Classification accuracy | 分類準確率=分類正確的缺陷/檢驗缺陷總數量 Classification accuracy = correctly classified / total number of detection defects | ||
| 氣泡:長度≥2mm, 且寬度≥0.5mm分類準確率≥98% Bubbles: length ≥2mm, and width ≥0.5mm, classification accuracy ≥98% | |||
| 氣泡、結石:長度≥1mm, 且寬度≥1mm 分類準確率≥98% Bubbles and stones: length ≥1mm, and width ≥1mm, classification accuracy ≥98% | |||
| 劃傷、臟污:長度≥5mm, 寬度≥0.2mm或面積≥3mm×3mm, 分類準確率≥90% Scratches and dirt: length ≥5mm, width ≥0.2mm or area ≥3mm×3mm, classification accuracy ≥90% | |||
| 背板絲印玻璃缺陷檢測系統技術指標 Technical specifications of back cover glass screen printing glass defect detection system | ||
| 檢測指標 Detection indicators | 缺陷類型 Defect type | 缺陷規格 Defect specifications |
| 絲印缺陷類型/規格 Screen printing defect type/specification | 缺印、漏印 Missing printing, leakage print | 漏印(針孔最小尺寸≥0.5mm):直徑≥1.0mm (小尺寸漏印缺陷具有聚合功能) Missing printing (minimum pinhole size ≥0.5mm): diameter ≥1.0mm (small size missing printing defects have aggregation function) |
| 多印、溢出 overprinting, overflow | 直徑≥1.5mm Diameter ≥1.5mm | |
| 斑紋、銹跡、脫層 speckle, rust, delamination | 寬≥1mm, 長≥1mm width ≥1mm, length ≥1mm | |
| 鋸齒 zigzag | 寬≥0.5mm, 長≥3mm width ≥0.5mm, length ≥3mm | |
| 絲印偏移 screen printing offset | 偏移量≥1mm offset ≥1mm | |
| 絲印有無、絲印正反面、正負極 Whether or not the screen printing is printed, the front and back sides, the positive and negative polarity | 網版裝反導致的絲印圖案反印 The screen printing pattern is reversed due to the reverse installation of the screen. | |
| 絲印玻璃位置偏差 Screen printing glass position deviation | 孔位偏差 Hole position deviation | ±1mm |
| 孔徑偏差 Hole aperture deviation | ±0.5mm | |
| 孔周崩邊 Edge chipping around the hole | 長度≥0.5mm, 寬度≥0.5mm, 深≥0.5mm length ≥0.5mm, width ≥0.5mm, depth ≥0.5mm | |
| 孔未穿/未打孔 Unthrough holes/unfinished holes | 可檢出,孔未打穿報警提示功能 Can be detected, with hole not drilled with alarm prompt function | |
| 印刷整體偏移 Overall printing offset | 具備印刷整體偏移的檢測功能, 偏移≥±1mm可檢出 It has the detection function of overall printing offset, offset ≥±1mm can be detected | |
| 檢測玻璃的壓紋面方向Detection direction for embossed surface of the glass | 檢測玻璃的壓紋面朝上還是朝下Detect whether the embossed surface of the glass is facing up or down | 有即檢出Detects if it is present. |
| 尺寸缺陷類型/規格 Dimensional defect type/specification | 寬度尺寸檢測 Width dimension detection | ±1mm |
| 倒角檢測 Chamfered detection | ±1mm | |
| 非絲印缺陷規格 Specifications for non-screen printing defects | 氣泡 Bubble | 長度>3mm且寬度>0.3mm 核心尺寸≥0.5mm length >3mm and width>0.3mm, core size≥0.5mm |
| 結石 Stone | 長>1.5mm 核心尺寸≥0.5mm length >1.5mm, core size≥0.5mm | |
| 劃傷, 臟污 Scratches, dirt | 長度≥5.0mm, 寬度≥0.2mm, 深度≥0.15mm 檢出率>90% length ≥5.0mm, width ≥0.2mm, depth ≥0.15mm Detection rate >90% | |
| 其他缺陷 Other defects | 其他缺陷、夾雜物可檢出, 不做技術指標要求 Other defects and impurities can be detected, and no technical specifications are required. | |
| 綜合漏檢率 Comprehensive missed detection rate | 綜合漏檢率 ≤ 0.5% (漏檢數量/產品總數) Comprehensive missed detection rate ≤ 0.5% (number of missed detections/total number of products) | |
| 誤檢率 False detection rate | 誤檢率 ≤ 0.5% (誤檢數量/產品總數) False detection rate ≤ 0.5% (number of false detections/total number of products) | |
| 邊角缺陷視覺檢測系統 Corner defect visual detection system | ||
| 檢測指標 detection indicators | 缺陷類型 Defect type | 缺陷規格 Defect specifications |
| 磨邊缺陷類型/ 規格/檢出率 Edge grinding defect type/ specification/detection rate | 崩邊 corner chipping | 寬度≥1mm、長度≥1mm，深度≥1/3玻璃厚度mm， width ≥1mm, length ≥1mm, depth ≥1/3 glass thicknessmm |
| 崩角 Focal edge | 寬度≥1mm、長度≥1mm，深度≥1/3玻璃厚度mm width ≥1mm, length ≥1mm, depth ≥1/3 glass thicknessmm | |
| 焦邊 Focal edge | 寬度≥1mm、長度≥1mm width ≥1mm, length ≥1mm | |
| 亮邊（漏底） Bright edge (leaky bottom) | 寬度≥1mm、長度≥1mm width ≥1mm, length ≥1mm | |
| 安全角（倒角） Safe corner (chamfering) | 2 - 4mm；缺角、直角有即檢出 2 - 4mm; missing corners and right angles will be detected immediately | |
| 機械功能 Mechanical function | 邊檢3D組件模組寬度采用伺服控制，根據生產需求可以軟件設置寬度 The width of the edge detection 3D component module is controlled by servo, and the width can be set by software according to production needs. | |
| 漏檢率 Missed detection rate | 漏檢率≤0.5%（漏檢數量/生產總數） Missed detection rate ≤ 0.5% (number of missed detection/total number of glass) | |
| 誤檢率 False detection rate | 誤檢率≤0.5%（誤檢數量/生產總數） False detection rate ≤ 0.5% (number of false detection/total number of glass) | |
實例效果
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